2011-2012 EFI KTM fuel filter fix (also for Husaberg)

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axehead

Pack Dog
Joined
Feb 28, 2011
Messages
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Location
Dubai
Bike
KTM 640 Adventure
Not sure if any WDs have had problems with the new EFI KTMs yet.

There is a recall on the (black) 10 micron fuel filter that is in-line just before the injector.

I checked mine today and it was full of junk. The fix is to replace with a (grey) 20 micron filter which I am trying to source now.

Other people have also added a Golan or CanAm fuel filter in line, and removed the small filter completely.

The small filter is shown here (black), on the RHS:

P1030964.jpg


The replacement (grey) 20 micron filters:
KTM P/N 78141013044 or superceded by P/N 78141013190 (to be investigated)
P1030971.jpg


The recommended fuel sock that goes at between the tank and the tank cap:
KTM P/N 78107990000
P1030976.jpg


Suggested in line filter CanAm P/N 709000100, shown with protective rubber to prevent from rubbing on frame/engine:
DSC00199.jpg

DSC00206.jpg


Alternative suggest in line Golan filter P/N 70-312G:
IMG_0740.jpg



Links for further reading here:  ;)

https://www.andesmotoextreme.com/p/bike-build.html

https://www.omraoffroad.com/forum/viewtopic.php?f=40&t=11373&start=30

https://www.enduro360.com/2012/01/16/motorcycle-technical-advice/2012-ktm-fuel-injection-filter-discussion/

https://www.advrider.com/forums/showthread.php?p=17961814

I am going to see what the local KTM dealer says, in the US guys are getting the new filters for free under recall. I doubt that will happen here, so I will most likely leave the filter out and get the CanAm one which costs around $25. Will also get the tank sock which is $30.

 
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