KLR650 Custom Auxilary fuse box install

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Jules

Race Dog
WD Vendor
Joined
Nov 21, 2007
Messages
2,475
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1
Location
Port Elizabeth
Bike
KTM 1190 Adventure
Since adding all these farkles to my bike I was a little concerned with all the power being drawn from the existing ignition circuit.

I had a look at the Centech AP2 product with relay but at over R500 it was a little pricey
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And as I'm a "boer maak n plan" kind of guy  ;D I did a little shopping and a little head scratching and came up with the following

I found a 6 fuse holder at the local Autozone for R75
I glued a connector block to the side to make it easier to connect my accessories
fuseblock1.jpg


Wiring from the bottom
I chose to solder the bottom connectors
fuseblock2.jpg


I used lots of silicone to keep dust and water out
fuseblock4.jpg


Fuse block with cap
fuseblock3.jpg



I connected a 12V relay to 5 of the 6 points on the fuse block, The Relay connects the battery directly to my accessories but still allows everything to be switched off when the bike is switched off at the key, This also makes sure the Acc circuit on the bike is not overloaded.
I connected point 6 directly to the battery as I like to have my 12V accessory point working when the bike is off to run my Pump etc without the lights etc burning (the Switch on my dash allows the 12V accessory point to be toggled between always live and the switched curcuit)

fuseblock5.jpg



Mounted the whole lot behind the headlight

fuseblock6.jpg


Here you can also see the little buzzers that sound when indicating. I used 2 as the polarity  changes between left and right indicators.

to the left you can see the relay and the earth block I used (speaker connector from a old hifi)
fuseblock7.jpg



Worked out very well all I still need to do is make a small weather proof cover to add some extra protection.


Total cost was around R150
Time spent 2 hours

Jules
 
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