repacking my van der linde exhaust

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the_BOBNOB

Grey Hound
Joined
Aug 22, 2008
Messages
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Location
Cape Town
Bike
KTM 990 Adventure
okay i have been wanting to do this for ages and just never got around to it

i bought the pipe 2nd hand so i dont know how many km's it has done on the old packing

but i have put 20k on the exhaust since i got it

so either way it was due for a repack and i did not like the sound any more - at idle it was okay but at speed it was starting to get very harsh

i have read about different packing methods - it comes down to 3 types of packing

1. premade repack pack for a specific exhaust - you remove the encap slide the old packing out and slide the new packing in - done
2. repack with fibre glass packing
3. repack with steelwool and fibre glass combination

i decide to give option 3 a go - if it works great if after 6 months its shot i'll try option 2

i dont know what the difference would be between option 2 and 3

remember safety first!

1. wear gloves
2. mask
3. etc

most importantly when working with fibreglass DONT EVER EVER SCRATCH YOU BALLS!!!

;D

took some time to get the damn pipe of the bike  :-\

the fit is extremely tight!

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next up drill out the rivets on the end cap

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use a rubber mallet and persuade the cap to get of the pipe

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and out comes the old packing - i can now understand why it needs to be repacked

most of the packing was baked hard from all the carbon and stuff - it was no longer soft and fluffy but hard and brittle

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here is the guts of the van der linde

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i always thought the pipe was a straight through pipe but now i see that it has an insert that looks like a pinched perforated pipe

here is the supplies

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stainless steel pop rivets
fibreglass exhaust packing
steelwool (i only used one packet)

first up the thin layer of steelwool tide down with some thin wire

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next up the packing

cut it to size and use masking tape to keep it in place - the masking tape will burn off eventually

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i then used weed eater cut line to pull it all together - to get the pipe to slip over easy

once the pipe is over jank the weed eater line out

apply a little bit of hi-temp gasket maker to the caps and put everything back together like you found it  :thumleft:

all done!

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how does it sound ???

i dont know - i'll fit the pipe tomorrow  :deal:

on scale of difficulty i would say its very easy - same as fitting chain and sprockets  :thumleft:
 
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